7. Coating Failures | |
7.4 Types of Failures |
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Types of Failures
Coating failures can be divided into the following categories
1. Formulation related failures
These types of failures arise from the improper formulations such as pigment/binder ratio, volume of solvent, additives in excess or deficient amounts. Four types of failures as described below belong to this category.
(A) Chalking |
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Identification: A chalky deposit on the surface which can be removed by a slight application of pressure.
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Description: The entire coating surface turns into a powder after a period of exposure. The binder disintegrates by the active rays of the sun and leaves residues of pigments on the surface. The process of chalking is accelerated by alternate wet-dry cycles and improper mixing ratio of pigment to binder. Fortunately, the coating film underneath the chalky surface remains intact. The process is very slow which affords a chance of repair before the damage reaches the substrate.
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Prevention:
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