7. Coating Failures

7.4 Types of Failures


(C) Alligatoring

Identification:

Very large checks several inches across, visible to the eye are formed. The large checks resemble the skin of alligators, hence the name "alligatoring".

 

 

 

Description:

This defect is very common amongst coal tar coatings. If a thick coal tar coating is applied, there is a tendency for the outer surface area of the coating to shrink at a faster rate than the body of the coating, resulting in formation of macro checks which cause the coating to become brittle. The macrochecks maintain a minimum thickness so that the damage does not penetrate into the substrate.

 

Prevention:

  • Avoid applying a soft primer under a hardcoat.

  • do not apply a coating which has a tendency to oxidize on a soft surface.

  • Use reinforcing pigments.

  • Monitor the coatings periodically.